Производство аккумуляторов

industrial Computer for Battery Production

Driven by global energy transition and carbon neutrality goals, the battery manufacturing industry is experiencing explosive growth, with surging demand for high-energy-density, high-safety, and low-cost batteries across electric vehicles, energy storage systems, and consumer electronics. However, the complex production processes—from electrode coating and winding/stacking to encapsulation and inspection—require ultra-precise equipment, real-time data synchronization, and stringent quality control.


BASCO, a leader in industrial automation, delivers intelligent, flexible, and end-to-end solutions for battery manufacturing. By deeply integrating industrial-grade hardware with advanced algorithms, BASCO empowers clients to achieve precision process control, near-zero-defect management, and lifecycle energy efficiency optimization, enabling battery manufacturers to overcome capacity bottlenecks and produce globally competitive, safety-certified products.

Преимущества

Почему BASCO

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Engineered for Harsh Battery Manufacturing Environments

Battery production facilities face extreme challenges, including high-temperature baking, chemical corrosion, and electromagnetic interference, demanding unparalleled equipment reliability. BASCO industrial motherboards leverage MIL-STD-810G-compliant components and solid-state capacitor designs for critical circuits, enhancing high-temperature resilience and anti-aging performance. Suitable for areas with ambient temperatures up to 85°C (non-direct heat zones), the boards undergo anti-sulfurization and anti-vibration testing to ensure uninterrupted operation during electrode slurry mixing and high-temperature formation processes. With 9-36V wide-voltage input tolerance and UPS backup compatibility, the system achieves seamless power transition during voltage fluctuations or sudden outages.

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Full-Scenario Support for High-Precision Processes

From micron-level coating thickness control to cell sorting parameter matching, BASCO offers diverse motherboard form factors (Pico-ITX to EATX) and multi-core processor options, enabling high-precision sensor integration and millisecond-level real-time responsiveness. PCIe GPU expansion and M.2 slots for 5G/LTE industrial modules or wired EtherCAT communication ensure real-time data loops for coating machines, winding machines, and other equipment, providing robust computational power and connectivity for process optimization.

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Rapid Adaptation to Battery Technology Evolution

Emerging technologies like solid-state and sodium-ion batteries demand production lines with agile upgrade capabilities. BASCO modular systems, built on Intel/AMD high-performance computing platforms, support flexible I/O expansions (e.g., CAN bus, EtherCAT) and customizable carrier board designs for seamless compatibility with diverse battery material processes. Hot-swappable critical modules enable clients to switch technical pathways without hardware overhauls, backed by 10-year hardware compatibility and lifecycle maintenance, drastically reducing upgrade costs.

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Ultimate Protection Against Chemical Hazards

To combat risks unique to battery production, such as electrolyte volatilization and metal dust, BASCO employs conformal coating technology for critical modules. Nano-scale chemical coatings encapsulate PCBs, shielding circuits from corrosive gases and humidity (>90% RH), while EMI shielding neutralizes electromagnetic interference from high-frequency welding equipment, ensuring precision signal acquisition for battery management systems (BMS).

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Zero-Tolerance Machine Vision for Defect Detection

Battery production yield directly impacts safety and cost. BASCO embedded vision systems integrate multi-channel PoE industrial cameras and GPU acceleration cards to detect electrode micro-cracks, separator misalignment, and other defects in real time, achieving >99.9% defect detection rates via deep learning models. Fanless wide-temperature models suit dry room environments, while actively cooled variants operate in high-load sorting stations, enabling 24/7 continuous operation with zero tolerance for inspection gaps.

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End-to-End Digital Human-Machine Collaboration

BASCO industrial touchscreen all-in-ones, designed for battery production lines, feature IP65-rated enclosures resistant to electrolyte splashes and dust ingress, with 7H tempered glass surfaces impervious to metal tool abrasion. Multi-protocol compatibility (e.g., Modbus, Profinet) enables seamless integration with coating machines, electrolyte filling systems, and other equipment. Visual dashboards centralize real-time monitoring of up to 500 concurrent process parameters—temperature, pressure, yield rates—while barcode scanning supports full traceability of cell production batches, empowering clients to build transparent, auditable smart manufacturing ecosystems.

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BASCO удостоена награды "Тайваньский малый гигант" за инновации в области промышленных компьютеров

Компания BASCO, являющаяся ведущим производителем встраиваемых компьютеров повышенной прочности, была удостоена 27-й премии "Маленький гигант" в знак признания ее заслуг.

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